500 Kg Biomass Aluminium Melting Furnace

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500 Kg Biomass Aluminium Melting Furnace

Name: 500 Kg Biomass Aluminium Melting Furnace
Brand: SHAKTI BIO ENERGY SOLUTION
Price: 180000.0 INR
Availability: InStock

Price 180000.0 INR/ Piece

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MOQ : 1 Piece

500 Kg Biomass Aluminium Melting Furnace Specification

Feature
Eco-friendly, High Thermal Efficiency, Low Operating Cost

Rating
Industrial Grade

Condition
New

Type
Biomass Aluminium Melting Furnace

Usage
Industrial Aluminium Melting

Power
5-10 HP (motor-driven components)

Voltage
415 V (Three Phase)

Size
Standard/Customizable

Dimensions
Approx. 5 ft x 4 ft x 4 ft (customizable)

Weight
Approx. 800-1100 Kg

Application
Aluminium Recycling, Metal Casting, Foundry

Fuel Type
Biomass

Capacity
500 Kg Aluminium/Batch

Safety Feature
Overload and Overheat Protection

Cooling System
Air cooled

Chimney Exhaust
Provided for flue gas outlet

Melting Time
90-120 minutes per batch

Mounting Type
Floor Mounted

Finish
Painted/Polished

Control System
Semi-automatic with Digital Temperature Controller

Hopper Capacity
Standard/Customizable

Body Material
Mild Steel with refractory lining

Temperature Range
Up to 1200C

About 500 Kg Biomass Aluminium Melting Furnace

The 500 Kg Biomass Aluminium Melting Furnace is a robust and innovative solution designed for industrial applications. Engineered to provide stable operation, this furnace ensures consistent performance during melting processes. Powered by a 240 Volt (v) electrical system, it delivers reliability and energy efficiency. With a melting capacity of 500 Kg, this furnace is ideal for handling high-volume aluminium melting tasks in a seamless manner. The unit is in new condition and built to withstand demanding industrial environments, making it a reliable choice for manufacturers who prioritize quality. Its advanced design supports biomass fuel usage, aligning with sustainable operational practices. Perfect for industrial manufacturers, traders, and suppliers, this melting furnace is a blend of precision, durability, and modern technology.

FAQs of 500 Kg Biomass Aluminium Melting Furnace:

Q: What is the capacity of the furnace?

A: The furnace has a melting capacity of 500 Kg, making it suitable for high-volume aluminium melting tasks.

Q: What type of fuel can the furnace utilize?

A: The furnace is designed to utilize biomass fuel, supporting sustainable and eco-friendly operations.

Q: What voltage does the furnace operate on?

A: The furnace operates on a 240 Volt (v) electrical system.

Q: Is the furnace suitable for industrial use?

A: Yes, the furnace is specifically designed for industrial applications, ensuring reliability and durability.

Q: What is the condition of the furnace?

A: The furnace is in brand-new condition, ensuring optimal performance and longevity.

Precision Control and Efficiency

Equipped with a semi-automatic digital temperature controller, this furnace ensures precise thermal management for consistent melting results. The use of biomass as fuel not only minimizes environmental impact but also delivers high thermal efficiency, keeping operational costs remarkably low compared to conventional fuel options.

Robust Construction and Safety Features

Constructed from heavy-duty mild steel with a refractory lining, the furnace withstands high temperatures up to 1200C and the rigors of industrial use. Essential safety features like overload and overheat protection are integrated, allowing for secure, uninterrupted operations during continuous melting cycles.

Versatile Applications and Customization

Ideal for aluminium recycling, metal casting, and foundry work, this furnace is designed to handle the demands of industrial production. Both the size and hopper capacity can be adapted to suit various project requirements, granting manufacturers and recyclers flexible usage for evolving production needs.

FAQ's of 500 Kg Biomass Aluminium Melting Furnace:

Q: How is the 500 Kg Biomass Aluminium Melting Furnace operated during the melting process?

A: Operation is straightforward: biomass fuel is loaded into the system, and aluminium scrap is added to the hopper. The semi-automatic digital controller manages temperature settings, maintaining precise control up to 1200C. The furnace's air-cooled system helps manage heat while overload and overheat protection ensure safe operation throughout the 90-120 minute melting cycle.

Q: What advantages does biomass fuel offer compared to traditional melting furnaces?

A: Using biomass as the primary fuel source provides significant eco-friendly benefits and substantially reduces fuel costs. It lowers carbon emissions and leverages renewable resources while delivering high thermal efficiency, making it a cost-effective and sustainable solution for large-scale aluminium melting.

Q: When should I schedule maintenance for this furnace, and what does it involve?

A: Regular maintenance is recommended after every 30-40 melting cycles or at least once monthly under heavy use. Maintenance involves checking the refractory lining, inspecting control systems, cleaning the chimney exhaust, and ensuring cooling components and safety devices remain fully operational.

Q: Where can this furnace be installed and what are the mounting requirements?

A: This furnace is designed for industrial indoor use, commonly installed in foundries, metal casting workshops, or aluminium recycling facilities. The floor-mounted design requires a level, reinforced surface with access to three-phase power and suitable ventilation for the chimney exhaust.

Q: What is the process for customizing the furnace to specific operational requirements?

A: Customization requests typically focus on hopper capacity, furnace dimensions, and finish. These can be tailored according to batch size, space constraints, or preferred aesthetic. Manufacturers will collaborate to ensure the custom specifications align with your workflow and regulatory needs.

Q: How is safety ensured during the furnace's operation?

A: Safety is built into every stage of operation through features such as overload and overheat protection, an air-cooling system, and a specialized chimney for flue gas exhaust. The semi-automatic digital controller also helps maintain stable temperatures, reducing the risk of accidental hazards.

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